Background:
A multinational manufacturer and distributor of adhesive materials, labels, tags, RFID, and specialty products embarked on a post–Oracle Fusion Cloud transformation to improve warehouse efficiency, restore critical R12-era capabilities, and support global operations. Following Fusion go-live, the organization partnered with Intellinum to enhance, enable, and extend Oracle Cloud Fusion SCM using FlexiPro™, eliminating manual workarounds while improving speed, accuracy, and operator experience.
Challenges:
- Optimize warehouse processes to improve efficiency, accuracy, and shipment velocity
- Increase pick validation and picking efficiency across high-volume operations
- Address functional gaps and limitations encountered after migrating from Oracle R12 to Oracle Fusion
- Eliminate spreadsheet-based inventory tracking and manual validation
- Support consistent, scalable operations across global facilities
FlexiPro™ Solutions:
- Implemented carton-level scanning and label validation, ensuring accuracy throughout picking and shipping
- Enabled lot-by-lot inventory transfers by pallet and carton, removing dependency on spreadsheets
- Extended Oracle Fusion SCM with advanced label generation and validation logic beyond standard capabilities
- Delivered pick validation by pallet, carton, and lot, improving fulfillment accuracy
- Introduced cycle counting by carton, subinventory, and user, improving visibility and accountability
Business Impact:
- 25% increase in packing line output, effectively doubling efficiency per line and accelerating transfers through pallet-level processing
- Reduced scrap and expired inventory through FIFO and FEFO-enabled lot rotation
- Improved inventory accuracy with automated lot validation and elimination of manual data entry errors
- Higher operator satisfaction driven by intuitive mobile workflows and streamlined processes
- Reliable pick and shipping label processing, supporting real-time validation without performance degradation
Results:
- Extended Oracle Fusion SCM without customization: FlexiPro™ restored and enhanced critical warehouse capabilities lost after the R12-to-Fusion transition—without costly PaaS development.
- Measurable productivity gains: Packing line efficiency increased by 25%, driven by pallet-level transfers, streamlined picking, and real-time validation.
- Improved accuracy and compliance: Automated lot validation and FIFO/FEFO rotation reduced errors, scrap, and expired inventory.
- Operator-first mobile experience: Intuitive scanning and validation workflows improved adoption, speed, and employee satisfaction.
- Scalable global solution: Standardized processes and controls support consistent execution across international operations.